Montero GarageMontero, Pajero and Shogun — your garage and the reference behind it

Browsing all vehicles

Loose, wandering steering with a dead spot

Steering that has gone vague is the most ordinary complaint on a truck of this age and the easiest one to live with until it is not. Owner reports filed with the United States road safety agency across this generation describe the whole range of it: a truck that drifts and needs constant small corrections, a wheel with a dead area either side of straight ahead, and in one report a column with enough front-to-back movement to be measured in inches. This truck steers through a recirculating-ball box, a pitman arm, a long relay rod and an idler arm on the other side, and every one of those is a wear point in series with the others. That is why the fault creeps: no single joint is badly worn, but five slightly worn joints add up into a wheel that does nothing for the first part of its travel. The reason to treat it as more than an annoyance is that free play hides the joint that is actually failing — a linkage with a lot of slop everywhere is a linkage where nobody can tell which part is nearly out. This entry is written from owner reports in aggregate; the ranking of causes is a starting order, not a diagnosis for your truck.

Gen 2Gen 2.51992–1999USWorks worseCommunity consensusSafety-critical

Drive gently — repair soonManeje con cuidado — repare pronto

Safety notice — Steering.

This affects a safety-critical system. Reference material only: for safety-critical work, consult a qualified mechanic.

Esto afecta un sistema crítico para la seguridad. Material de referencia únicamente: en trabajos críticos para la seguridad, consulte a un mecánico calificado.

Community consensus. This entry is not backed by factory documentation — treat its values and steps as a starting point, not as if they came from the factory manual.

Consenso de la comunidad. Esta entrada no se apoya en documentación de fábrica — tome los valores y los pasos como punto de partida, no como si vinieran del manual de fábrica.

Symptoms

  • The wheel moves through a dead area either side of straight ahead before anything happens
  • The truck wanders in its lane and needs constant small corrections
  • The column itself moves in and out or up and down when pulled
  • Steering feel that got vaguer so slowly nobody noticed a day it changed

Likely causes

  1. Worn idler arm
  2. Worn tie rod end joints
  3. Wear in the steering box, at the sector shaft
  4. Worn pitman arm joint
  5. Loose steering column or coupler fasteners

Diagnostic steps

  1. With the truck on the ground and the engine running, turn the wheel gently to the point where the front wheels just start to move each way, and measure how far the rim travelled in betweenPoints toWear in the steering box, at the sector shaft · Worn idler arm · Worn tie rod end jointsRules outLoose steering column or coupler fasteners
  2. Have someone rock the wheel through that free play while you watch the steering box output and the pitman arm for the shaft moving without the arm followingPoints toWear in the steering box, at the sector shaft · Worn pitman arm jointRules outWorn idler arm
  3. With the front raised and supported, grip the idler arm near its joint and lift and push down, watching for vertical movement at the pivotPoints toWorn idler armRules outWear in the steering box, at the sector shaft
  4. Take each rod end in turn and try to lift it in its taper while a helper rocks the wheel, watching for the stud rising in the housingPoints toWorn tie rod end jointsRules outWorn pitman arm joint
  5. Pull and push the wheel along the column and try to lift it, then look at the coupler joints between the column and the boxPoints toLoose steering column or coupler fastenersRules outWorn tie rod end joints

Fix paths

Renew the worn linkage joints together

$$–$$$Difficulty 3/5

Joints in this linkage are replaced in groups rather than one at a time: replacing the worst one just moves the complaint to the next one, and the alignment has to be reset either way. Split pins and torque figures are not optional on steering.

Adjust or rebuild the steering box

$$–$$$Difficulty 4/5

A box with wear in the middle of its travel can sometimes be taken up on its adjustment, but only if the wear really is in the centre — winding the adjuster in on a worn shaft makes the ends of the travel tight, which is worse than the slop. Have someone who has done it before make that judgement.

Retighten or replace the column and coupler fasteners

$Difficulty 2/5

This is the cheapest thing on the list and one owner report describes a column bolt having simply fallen out. Check it before anything is bought, and use new fasteners where a lock is designed into them.

Sources

  1. NHTSA owner complaint database — 1993 Mitsubishi MonteroReference workarchived copy
  2. NHTSA owner complaint database — 1996 Mitsubishi MonteroReference workarchived copy
  3. NHTSA owner complaint database — 1999 Mitsubishi MonteroReference workarchived copy