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ABS lamp on and wheels locking in a hard stop

The second generation's multi-mode anti-lock braking is one of the things it was sold on, and it is also a system that goes quiet when it fails. Owner reports filed with the United States road safety agency across several model years describe two things that belong together: the warning lamp staying on, and wheels locking so that the truck skids instead of stopping straight. When the control unit sees something it does not trust, it lights the lamp and hands the brakes back to you unassisted — the truck still stops, but it stops the way a truck without anti-lock brakes stops, which is not how this one is set up to behave on a loose or wet surface. The usual reason is one wheel-speed signal rather than the control unit: these sensors sit where road water, brake dust and gear oil reach them, and on a truck of this age the harness that carries the signal has been flexing for decades. Before any of that, settle which lamp you are actually looking at, because the truck has two and they mean different things — the anti-lock lamp is the one this entry is about, and the separate brake warning lamp is the one that comes on for a low fluid level or the parking brake. That distinction is free to make and it decides whether the rest of this page applies to you at all. This entry is written from owner reports in aggregate rather than from a factory bulletin, so treat the ranking of causes as a starting order, not a diagnosis. Anti-lock braking is work that is critical to safety: if the codes point past a sensor, take it to a qualified mechanic with the factory procedure.

Gen 2Gen 2.51992–1999USSafety-criticalCommunity consensus

Do not driveNo lo maneje

Safety notice — Brakes.

This affects a safety-critical system. Reference material only: for safety-critical work, consult a qualified mechanic.

Esto afecta un sistema crítico para la seguridad. Material de referencia únicamente: en trabajos críticos para la seguridad, consulte a un mecánico calificado.

Community consensus. This entry is not backed by factory documentation — treat its values and steps as a starting point, not as if they came from the factory manual.

Consenso de la comunidad. Esta entrada no se apoya en documentación de fábrica — tome los valores y los pasos como punto de partida, no como si vinieran del manual de fábrica.

Symptoms

  • The anti-lock warning lamp stays on after the truck starts moving
  • Wheels lock and the truck skids in a hard stop instead of staying straight
  • No pulsing at the pedal in an emergency stop where there used to be some
  • The lamp only comes on after a few minutes of driving, then stays on

Likely causes

  1. Wheel-speed sensor contaminated by debris, oil or corrosion
  2. Broken or chafed wiring between a sensor and the control unit
  3. Low brake fluid level
  4. Worn-out pads or shoes on one axle
  5. Failed anti-lock control unit

Diagnostic steps

  1. Work out which warning lamp is actually on — the anti-lock lamp, or the separate brake warning lamp that reports the parking brake and a low fluid level — and confirm it against the symbols in the handbook rather than from memoryRules outLow brake fluid level
  2. Look at the fluid level in the reservoir and measure the pads and shoes on both axles, and do not top the fluid up until you know where it wentPoints toLow brake fluid level · Worn-out pads or shoes on one axle
  3. Read the stored anti-lock codes with a scan tool and write down which wheel each one namesPoints toWheel-speed sensor contaminated by debris, oil or corrosion · Failed anti-lock control unit
  4. Remove each wheel-speed sensor, clean its tip and its seat, and look for a build-up of metal dust or a wet, oily filmPoints toWheel-speed sensor contaminated by debris, oil or corrosionRules outBroken or chafed wiring between a sensor and the control unit
  5. With the codes on screen, flex the harness by hand along its run from the sensor to the body and watch for the reading to drop outPoints toBroken or chafed wiring between a sensor and the control unitRules outWheel-speed sensor contaminated by debris, oil or corrosion

Fix paths

Clean or replace the wheel-speed sensor the codes name

$–$$Difficulty 2/5

A contaminated sensor often reads correctly again once its tip and seat are clean. Clear the codes afterwards and drive the truck to see whether the fault returns, because a sensor replaced on a guess proves nothing.

Repair the sensor wiring

$Difficulty 3/5

Joints are soldered and sealed, not twisted and taped — this run lives under the truck in water and grit, and a joint that lets water in will fail again in a season.

Restore the ordinary brakes underneath

$$–$$$Difficulty 3/5

Anti-lock braking sits on top of the ordinary brakes and cannot make up for worn-out friction or a system that is short of fluid. Fix that layer first, find out where the fluid went, and then judge what the anti-lock system is still doing wrong.

Sources

  1. NHTSA owner complaint database — 1992 Mitsubishi MonteroReference workarchived copy
  2. NHTSA owner complaint database — 1995 Mitsubishi MonteroReference workarchived copy
  3. NHTSA owner complaint database — 1998 Mitsubishi MonteroReference workarchived copy